Stainless Steel Coil Tube for ADAT-30 Cabinet Fan Coil Unit
Product Overview
The Stainless Steel Coil Tube (Model No. 920) is a precision-engineered serpentine heat exchange element designed for integration into the ADAT-30 Cabinet Fan Coil Unit (Cabinet-Fan Coil Unit). Manufactured by Wenzhou Jixing Metal Materials Co., Ltd., this coil tube serves as the core thermal transfer component within the air-side heat exchange assembly. The coil tube is engineered to maximize surface-area-to-volume ratio, thereby enhancing convective and conductive heat exchange efficiency between the working fluid (water or refrigerant) and the ambient air stream within the fan coil housing.
This product belongs to the Documentary Learning (文献学习) category, indicating its role as a reference-grade component specification within the engineering documentation framework for ADAT-series fan coil systems.
Material & Properties
The coil tube is fabricated from high-grade stainless steel, selected for its superior corrosion resistance, mechanical strength, and long-term thermal stability under repeated heating and cooling cycles.
- Primary Material: Austenitic Stainless Steel (奥氏体不锈钢), conforming to ASTM A213 or equivalent Chinese national standard (GB/T 14976)
- Common Grades: 304 (UNS S30408), 316L (UNS S31603) for enhanced chloride resistance
- Corrosion Resistance: Excellent resistance to condensate-induced corrosion, dehumidification cycling, and atmospheric contaminants
- Thermal Conductivity: Approximately 16.3 W/(m·K) for Grade 304 at 20 °C
- Operating Temperature Range: −40 °C to +150 °C
- Operating Pressure: Up to 1.6 MPa (232 psi) working pressure; 2.4 MPa hydrostatic test pressure
- Surface Finish: Electro-polished or passivated finish to minimize scale formation and microbial adhesion
Specifications
| Parameter | Specification | Unit |
|---|---|---|
| Product Designation | ADAT-30 Coil Tube (盘管) | — |
| Item Number (序号) | 920 | — |
| Tube Outer Diameter (OD) | 9.52 | mm (⅜") |
| Tube Wall Thickness | 0.81 – 1.00 | mm |
| Coil Pitch (Row Spacing) | 15.0 – 20.0 | mm |
| Number of Rows (排数) | 2 – 4 | — |
| Coil Length (Heat Exchange Surface) | Adjustable per unit capacity | m |
| Fins (if finned variant) | Aluminum or stainless steel corrugated fins | — |
| Fin Spacing | 2.0 – 2.5 | mm |
| Cooling Capacity (Typical) | 3.0 – 3.5 | kW |
| Heating Capacity (Typical) | 3.0 – 3.5 | kW |
| Flow Rate (Cooling) | 0.6 – 0.7 | L/s |
| Flow Rate (Heating) | 0.4 – 0.5 | L/s |
| Pressure Drop (at nominal flow) | ≤ 15 | kPa |
| Connection Type | Threaded (G½" or 3/4") or flanged | — |
| Refrigerant / Fluid Compatibility | Hot water, chilled water, glycol-water mixture | — |
Manufacturing Process
The production of the ADAT-30 Coil Tube follows a rigorously controlled multi-stage manufacturing sequence to ensure dimensional accuracy, metallurgical integrity, and thermal performance:
- Material Selection & Incoming Inspection: Stainless steel seamless or welded tubes are procured per ASTM A213 / GB/T 14976 specifications. Each batch undergoes spectroscopic analysis (spectrometry) to verify chemical composition, mechanical testing for tensile strength and yield strength, and visual inspection for surface defects.
- Cutting & End Preparation: Tubes are precision-cut to specified lengths using automated sawing equipment. Ends are deburred, chamfered, and cleaned to prevent contamination during subsequent forming operations.
- Coiling / Serpentine Forming: Tubes are formed into the serpentine coil geometry using CNC-controlled bending machinery. Bend radii are maintained at a minimum of 3D (three times the tube diameter) to prevent wall thinning and ovality exceeding 1.5%. The forming process preserves the austenitic microstructure without introducing cold-work hardening that would compromise corrosion resistance.
- Fin Attachment (for finned variants): Aluminum or stainless steel corrugated fins are mechanically or brazed onto the coil tubes using a fin-coil rolling or brazing furnace process. Brazing is performed in a protective nitrogen atmosphere to prevent oxidation.
- Welding & Header Assembly: Individual coil passes are welded to inlet and outlet headers using TIG (Tungsten Inert Gas) welding with matching filler wire. Weld seams are inspected for continuity and penetration.
- Passivation & Surface Treatment: The assembled coil undergoes acid passivation (typically using a citric or nitric acid solution) to remove free iron and restore the chromium oxide passive layer, ensuring long-term corrosion protection.
- Hydrostatic Pressure Testing: Each coil assembly is subjected to a hydrostatic test at 1.5 times the maximum working pressure for a minimum dwell time of 30 minutes to verify leak-tightness and structural integrity.
- Final Inspection & Packaging: Completed units undergo dimensional verification, visual inspection, and are packaged with protective caps on all connection ports to prevent damage during transit.
Applications
The ADAT-30 Coil Tube is specifically engineered for the following applications within the HVAC (Heating, Ventilation, and Air Conditioning) industry:
- Cabinet Fan Coil Units: Primary application as the heat exchange core within the ADAT-30 Cabinet-Fan Coil Unit for commercial and light industrial spaces requiring 3.0–3.5 kW capacity.
- Commercial Building Climate Control: Office buildings, retail spaces, hotels, and restaurants where precise temperature regulation is required.
- Light Industrial Environments: Workshops, laboratories, and clean rooms requiring corrosion-resistant heat exchange components.
- Domestic High-End Systems: Luxury residential HVAC installations where long service life and low maintenance are prioritized.
- Chilled Water Distribution Systems: Integration into variable flow chilled water loops for cooling and heating dual-function operation.
Quality Certifications & Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd. maintains a comprehensive quality management system ensuring that every coil tube product meets or exceeds international and domestic standards:
- ISO 9001:2015 — Quality Management System (质量管理体系认证)
- ISO 14001:2015 — Environmental Management System (环境管理体系认证)
- CE Marking — Conformity with European Union directives for safety and performance
- ASTM A213 / A269 — Standards for stainless steel seamless and welded tubing
- GB/T 14976 — Chinese National Standard for seamless stainless steel tubes
- GB/T 12771 — Chinese National Standard for welded stainless steel tubes
- EN 10216-5 — European standard for stainless steel tubes for heat exchangers
- ASME B31.9 — Hydraulic piping and piping components (where applicable)
Unique Selling Points
1. Superior Corrosion Resistance: The use of austenitic stainless steel (304/316L) provides exceptional resistance to condensate corrosion, a critical advantage over copper or carbon steel coils in humid environments. This extends the service life beyond 15 years under normal operating conditions.
2. Optimized Thermal Performance: The serpentine coil geometry is mathematically optimized for the ADAT-30 capacity range, achieving a balanced trade-off between heat transfer coefficient (U-value) and pressure drop, resulting in energy-efficient operation.
3. Precision Manufacturing: CNC-controlled bending and forming processes ensure consistent bend radii, tube alignment, and fin attachment quality, minimizing flow maldistribution and maximizing uniform heat exchange across the entire coil face.
4. Low Maintenance Design: The passivated stainless steel surface resists scale and fouling accumulation, reducing the frequency of chemical cleaning and descaling operations compared to conventional materials.
5. Full Traceability: Each coil tube batch carries complete traceability documentation including material mill certificates, heat numbers, test reports, and manufacturing records, enabling full lifecycle quality assurance.
Technical Notes & Installation Guidelines
- Ensure the system water quality meets ASHRAE 97.1 guidelines for hydronic system water treatment to prevent scaling and biological growth.
- Install with a minimum flow rate of 0.4 L/s to prevent localized overheating and thermal stress on the coil.
- Air vents must be installed at the highest point of the coil header to prevent air binding and capacity loss.
- For glycol-water mixtures, verify compatibility with the specific stainless steel grade used; ethylene glycol concentrations above 50% may require 316L grade.
- Annual inspection of coil surface condition and pressure drop measurements are recommended to detect early signs of fouling or degradation.