Stainless Steel Coil Tube (Coiltube) — Wenzhou Jixing Metal Materials Co., Ltd
Product Overview
The Stainless Steel Coil Tube (also referred to as Coiltube or Coil Pipe) manufactured by Wenzhou Jixing Metal Materials Co., Ltd is a precision-engineered continuous length tubing product formed into a helical or serpentine coil configuration. This product category encompasses a wide range of stainless steel coil tubes designed for industrial heat exchange, refrigeration, HVAC (Heating, Ventilation, and Air Conditioning), and fluid conveying applications. The coil tube is produced from high-grade austenitic and duplex stainless steel grades, offering superior corrosion resistance, mechanical strength, and thermal performance in demanding environments.
Wenzhou Jixing Metal Materials Co., Ltd leverages advanced metallurgical expertise and precision forming technology to deliver coil tubes that meet international standards for dimensional accuracy, surface finish, and metallurgical integrity. The product line addresses critical industry challenges, including the failure mechanisms observed in temperature sensing wire coils within air conditioning coil assemblies, where material fatigue, thermal cycling, and corrosion can compromise system reliability.
Material & Properties
The stainless steel coil tubes are manufactured from premium alloy grades selected based on application-specific requirements:
- Austenitic Grades: SUS304 (UNS S30400), SUS304L (UNS S30403), SUS316 (UNS S31600), SUS316L (UNS S31603), SUS321 (UNS S32100), SUS310S (UNS S31008) — offering excellent corrosion resistance, weldability, and formability across a wide temperature range.
- Duplex Grades: SUS31803 (UNS S31803), SUS32205 (UNS S32205) — providing enhanced yield strength and resistance to stress corrosion cracking (SCC) in chloride-containing environments.
- Super Austenitic Grades: SUS904L (UNS N08904) — for extreme corrosion resistance in aggressive chemical processing environments.
Key Material Properties:
- Corrosion Resistance: High resistance to pitting, crevice corrosion, and intergranular corrosion (IGC) due to elevated chromium (Cr ≥ 18%) and nickel (Ni ≥ 8%) content.
- Mechanical Strength: Yield strength ranging from 205 MPa (annealed) to 550 MPa (cold-worked), with tensile strength up to 720 MPa depending on grade and processing condition.
- Thermal Conductivity: 14–16 W/(m·K) for austenitic grades, suitable for heat exchange applications.
- Operating Temperature Range: −196 °C to +870 °C (grade-dependent), enabling cryogenic and high-temperature service.
- Surface Finish: Available in 2B, BA (Bright Annealed), No.4 brushed, No.8 mirror, and electropolished finishes.
Specifications
| Parameter | Specification / Range | Standard Reference |
|---|---|---|
| Outer Diameter (OD) | Φ 1.0 mm – Φ 50.8 mm (0.040" – 2.000") | ASTM A269 / ASTM A213 |
| Wall Thickness | 0.10 mm – 3.00 mm (0.004" – 0.118") | ASTM A269 / EN 10216-5 |
| Coil Diameter | Φ 300 mm – Φ 3000 mm (configurable) | Customer-specific |
| Tube Length (Continuous) | Up to 50,000 m per coil (continuous production) | — |
| Dimensional Tolerance (OD) | ±0.05 mm to ±0.20 mm | ASTM A269 / GB/T 12771 |
| Dimensional Tolerance (Wall) | ±10% of nominal | ASTM A269 |
| End Condition | Plain end, beveled end, or thread-formable | Customer-specific |
| Surface Roughness (Ra) | 0.2 μm – 1.6 μm (electropolished / polished) | ISO 1302 |
| Heat Treatment | Solution annealed (1050–1150 °C), stress-relieved | ASTM A269 |
| Available Grades | 304, 304L, 316, 316L, 321, 310S, 31803, 32205, 904L | ASTM / EN / JIS / GB |
| Testing | Hydrostatic, eddy current, dimensional, PMI (Positive Material Identification) | ASTM A269 / EN 10216-5 |
| Packaging | Coiled on wooden reel, VCI (Vapor Corrosion Inhibitor) wrapped, export-grade | — |
Manufacturing Process
The production of stainless steel coil tubes at Wenzhou Jixing Metal Materials Co., Ltd follows a rigorous, multi-stage manufacturing workflow designed to ensure consistent quality and dimensional precision:
- Raw Material Selection & Inspection: Hot-rolled coil (HRC) or continuous casting slab from certified mills, subjected to incoming material inspection including chemical composition analysis (via OES/Spectroscopy), PMI verification, and mechanical property testing.
- Pipe Forming (Seamless or Welded): Seamless tubes are produced via automatic piercing and rolling (e.g., Mannesmann or capillary method); welded tubes are produced via ERW (Electric Resistance Welding) or TIG (Tungsten Inert Gas) welding with precise weld seam control.
- Precision Sizing & Cold Drawing: Tubes pass through multi-stage cold drawing and sizing operations to achieve exact OD and wall thickness tolerances while maintaining metallurgical integrity.
- Solution Annealing: Tubes are solution-annealed at 1050–1150 °C followed by controlled water quenching to dissolve carbides, restore ductility, and maximize corrosion resistance (particularly critical for preventing sensitization in 304L/316L grades).
- Pickling & Passivation: Chemical pickling removes oxide scale; passivation treatment forms a stable chromium oxide layer (Cr₂O₃) for enhanced corrosion protection. Passivation solutions conform to ASTM A967.
- Surface Finishing: Options include mechanical polishing, electrolytic polishing (EP), or bright annealing (BA) to achieve specified surface roughness and aesthetic quality.
- Coil Winding & Forming: The continuous tube is wound into coil configuration using precision-controlled winding machines with tension regulation to prevent kinking or deformation. Custom coil diameters and pitch configurations are available.
- Non-Destructive Testing (NDT): 100% inline eddy current testing (ECT) for seam integrity and wall defects; hydrostatic pressure testing (typically 2–3× working pressure) for leak-tightness verification.
- Final Inspection & Packaging: Dimensional verification, surface quality audit, documentation preparation, and export-grade packaging with protective wrapping and securing on wooden or steel reels.
Applications
Stainless steel coil tubes from Wenzhou Jixing Metal Materials Co., Ltd serve a broad spectrum of industrial applications:
- HVAC & Refrigeration Systems: Heat exchanger coils, condenser and evaporator tube bundles, temperature sensing line coils — where resistance to thermal cycling and refrigerant corrosion is paramount.
- Food & Beverage Processing: Sanitary-grade coil tubing for milk pasteurization, brewing, and pharmaceutical fluid transfer (316L, electropolished finish, Ra ≤ 0.5 μm).
- Chemical Processing: Acid-resistant coil tubing for conveying aggressive chemicals, reactor internals, and heat exchangers (316L, 904L, duplex grades).
- Oil & Gas Industry: Subsea umbilical coil tubing, chemical injection lines, and heat exchange systems in offshore platforms (duplex and super austenitic grades for chloride resistance).
- Power Generation: Boiler tubes, condenser tubes, and feedwater heating systems in thermal and nuclear power plants.
- Automotive Industry: Exhaust system flex pipes, fuel lines, and EGR (Exhaust Gas Recirculation) cooling coil assemblies.
- Medical & Laboratory Equipment: Autoclave components, dialysis machine tubing, and sterilizable fluid transfer lines.
- Water Treatment & Desalination: Seawater desalination (SWRO) heat recovery coils and chemical dosing lines.
Quality Certifications & Standards Compliance
Wenzhou Jixing Metal Materials Co., Ltd maintains a comprehensive quality management system and holds the following certifications and standards compliance:
- ISO 9001:2015 — Quality Management System certification ensuring consistent product quality and process control.
- ISO 14001 — Environmental Management System for sustainable manufacturing practices.
- ASTM Standards: A269 (welded austenitic tubing), A213 (boiler/superheater tubes), A967 (pickling and passivation), A312 (welded austenitic seamless tube).
- EN Standards: EN 10216-5 (welded austenitic tubes), EN 10217-7 (seamless austenitic tubes).
- GB/T Standards: GB/T 12771 (welded austenitic seamless steel tubes), GB/T 14976 (seamless steel tubes for fluid transport).
- JIS Standards: JIS G3459 (austenitic stainless steel tubes).
- Material Certification: Full MTC (Material Test Certificate) per EN 10204 3.1/3.2 for each batch, including chemical analysis, mechanical test results, and heat treatment records.
- Third-Party Inspection: Available upon request from SGS, BV (Bureau Veritas), or TÜV for pre-shipment verification.
Unique Selling Points
- Failure Mechanism-Informed Design: Drawing upon research into temperature sensing wire coil failure mechanisms in HVAC systems, the coil tube product line incorporates enhanced fatigue resistance and thermal cycling durability, reducing in-service failure rates.
- Continuous Length Production: Capable of producing uninterrupted coil tube lengths exceeding 50,000 meters, minimizing weld joints and potential leak points in heat exchanger assemblies.
- Multi-Grade Flexibility: Full range from standard austenitic (304/316) to super alloys (904L, duplex), enabling customers to optimize material selection for cost-performance balance.
- Precision Dimensional Control: Tight tolerances (±0.05 mm OD) ensure reliable fitment in precision-machined assemblies and automated manufacturing lines.
- End-to-End Traceability: Complete batch traceability from raw material mill certificates through final product, supporting regulatory compliance in pharmaceutical, food, and nuclear applications.
- Custom Configuration: Tailored coil diameter, pitch, end finishing, and surface treatment to meet specific OEM (Original Equipment Manufacturer) requirements.
Technical Notes on Thermal Cycling & Fatigue Performance
Research into the failure mechanisms of temperature sensing line coils in air conditioning coil assemblies has identified thermal fatigue cracking, intergranular corrosion sensitization, and stress corrosion cracking (SCC) as primary degradation pathways. Wenzhou Jixing's coil tube products address these concerns through:
- Low-carbon grades (304L, 316L with C ≤ 0.03%) to prevent sensitization during thermal cycling.
- Controlled cold work levels to balance yield strength with fatigue crack growth resistance.
- Post-manufacture stress relief annealing to eliminate residual stresses from forming operations.
- Optional stabilizing treatment (Ti/Nb addition in 321/347 grades) for sustained high-temperature service.
Wenzhou Jixing Metal Materials Co., Ltd — Delivering precision-engineered stainless steel coil tube solutions for global industrial applications with uncompromising quality, metallurgical integrity, and technical expertise.